Mourilyan Silica Sands Project

Project Overview

Mourilyan Silica Sands Project

The project is a high-purity silica flour processing mine and facility and is located approximately 100km south-southeast of Cairns and 30km south of Innisfail.

It is located in close proximity to major infrastructure, 5km from the Bruce Highway and 27km to the port of Mourilyan Harbour.

 

Mourilyan Silica Sands Project is an advanced permitted project with existing Extractive Licence, Mining Lease and Mining Applications over the resource area along with existing environmental authorities. Silica itself isn’t explicitly listed as a critical mineral in Australia. However, the source material for silicon, silicon flour, is considered critical.   Critical Mineral’ 

 

Project Details

Mourilyan Silica Sands Project
The Mourilyan Silica Sands Project (stage 1 and stage 2) are located between Mourilyan Harbour and Kurrimine Beach in the Cassowary Coast Regional Council area. The nearest town of significant size is Innisfail (population 10,000 people).
 
The project is a high-grade silica flour processing mine and facility. There are two stages to the project – stage 1 and stage 2.
 

Stage 1 will mine silica from a brownfield former quarry site and has a mining lease in place since 2003. The sand resource on the stage one property has been used for building and construction for over four decades.

Stage one works have included building the processing plant on the freehold land, with the existing Mining Lease on Stephenson Road. The project processing plant was commissioned in April-May 2025.

Stage 2 will encompass an expansion of the Stage 1 project and depth of the extraction; and will also involve an additional area located adjacent to Stage 1.

 
LIFE OF THE MINE
Stage 1 mine life, under the existing mine lease, is anticipated at nine years.
 
Stage 2 mine life is anticipated at over 40 years.
 
SIZE OF THE DEPOSIT
Total 51.56 million tonnes
Reserves 29.22 million tonnes
Stage 1 4.54 million tonnes
Stage 2 47.02 million tonnes
 
ECONOMIC IMPACT OF THE PROJECT
Over the project’s lifetime, the royalties generated to the Australian economy are expected to be over $45 million dollars.
 
PROJECT JOB CREATION
An independent EY economic report has shown, stage 1 and stage 2 of the project is anticipated to support over 180 jobs over a 10-year period.
 
This projection is comprised of:
50 direct Full-Time Equivalent (FTEs) ,130 indirect FTEs. SRA will look to employ 82 FTEs through contract services by the fifth year of operations.
 
SIMPLE MINING AND PRODUCTION PROCESS
Silica is in the form of sand and the mining process uses an excavator and dump truck. The silica is placed on a conveyor where it is washed into particle size. It is then bagged or loaded into trucks and transported by road (if within Australia) or via the Port of Mourilyan (if being exported).
 
EXPORT 
The project will utilise the Port of Mourilyan for export and will develop its own common user infrastructure.
 
What is Silica used for?:

High Grade Silica Uses

What is high-grade silica flour used for?

The project will position Australia as a major exporter of silica flour to the Asia-Pacific Region including Japan, South Korea and the US.

Silica flour is used in products to manufacture glass (including touch screens), solar panels, the automotive industry, defence industry and technology manufacturers.

The core products will be used to make solar wafers, ceramics, fibreglass, touch screens, solar panels, and high-grade glass coverings. Commercial by-products include foundry sand and construction sand, for the South East Asian, Australian and US markets.

Markets are looking for reliable and sustainable sources of silica from low-risk and trusted jurisdictions such as Australia.

Solar panels:

The global solar panel market is on course to add 493 GW Solar power in 2025, according to forecasts by Wood Mackenzie. Source: Starum Resources, Asia Pacific Silica Sand Target Market Segments Report, 2025.

This adds in to the total installed capacity of solar electricity generation which is projected to reach 5970 GW in 2025. Source: wyhsyolar.com.au, accessed 10/09/25, State of the Solar Industry in Australia – 2025 Industry Report.

Thin Film Transistor Glass (TFT):

TFT glass is used for the displays on LED, LCD & OLED screens. These include mobile phones, wearables, monitors and televisions. As the technology behind the equipment improves, the standard of glass needs to be top quality. Silica is a priority ingredient in the glass manufacturing for these screens and with the display technology market increasing, high quality silica will be in further demand. Source: Stratum Resources, Asia Pacific Silica Sand Target Market Segments Report, 2025

TFT Silica is also used in the manufacture of semiconductors, specifically in China & Asia. As the global population demands improved technology, the requirements for semiconductors and TFT glass will continue to grow. Source: https://www.marketresearchfuture.com/reports/thin-film-transistor-market-42872, viewed 10/09/2025.

3D Printing:

This emerging market requires silica sand to contribute to manufacturing moulds and tooling. The remarkable properties of silica sand contribute to strength of the end products.  It is water soluble and is becoming the preferred choice for the automotive and aerospace industries for creating composite parts. Source: https://www.3dnatives.com/en, viewed 12/09/25

Fibreglass:

Silica is up to 60% of the fibreglass raw material. Fibreglass is used everywhere; as building material, it has thermal properties that improve energy efficiency in buildings. Also, there is high-purity fibreglass contributing to motherboards and circuits. Source: Stratum Resources, Asia Pacific Silica Sand Target Market Segments Report, 2025

Paint Filler:

Ever wondered how the paint stays where it’s put and how it lasts so long? The answer is silica sand. As a naturally occurring mineral, it enhances hardness and the resistance to high temperatures and assists in improving the consistency of the paint to ensure fewer lumps and streaks. This means that you can go longer without re-painting the house, the walls or the doors. Another indicator of the inherent sustainability properties of silica sand. Source: https://shreeramkaolin.com/silica-sand-important-in-the-paint-industry, viewed 15/09/25.

Silica is a resource for the future, greatly enhancing the sustainability of buildings, energy generation and engineering. It is the silent hero within many everyday products and uses.

Silica Resources Australia Limited

ACN: 655 231 066
ABN: 97 655 231 066
PO Box 100
Innisfail QLD 4860

 

 

P:  1800 SILICA (174 542)

E:  info@silicaresources.com.au

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